SMT Automatic Optical Inspection Machine ZMV-Z5P
SMT Automatic Optical Inspection Machine ZMV-Z5P
  • SMT Automatic Optical Inspection Machine ZMV-Z5P

SMT Automatic Optical Inspection Machine ZMV-Z5P


Features
▶Multi-algorithms and techniques.
▶Simultaneous inspection for multi-boards and inspection shift of 2 sides ofboard (components top and bottom) improves the inspection efficiency.
▶Smart camera barcodes identify system.(Can identify 1D&2Dbarcode).
▶Multiple machine monitoring system, can know well of all theconditions of production.
▶Remote programming and debugging make the software is easier andconvent.

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SMT Automatic Optical Inspection Machine ZMV-Z5P

The Morequip ZMV-Z5P AOI (Automatic Optical Inspection Machine) is an advanced SMT AOI Inspection Machine designed to deliver high speed, high accuracy, and flexibility in PCB quality control. As a multi-board capable PCB AOI Tester, the ZMV-Z5P supports inspection of both top and bottom sides of the board, doubling throughput and enhancing defect detection across SMT production.

Equipped with a 5MP color camera system (optionally 10µm or 15µm resolution) and a versatile recognition system combining multiple algorithms like color contrast, vector analysis, OCR, solder-ball detection, and wave DIP analysis, this AOI Inspection Machine excels in detecting common defects: missing parts, misalignment, tombstone, reversed polarity, solder overflow or shortage, and false solder. It also supports smart barcode recognition (1D & 2D) for automatic program recall and intelligent communication with MES systems.

With generous PCB size support from 25×25mm up to 480×330mm, PCB thickness ±2mm, component clearance (top <28mm, bottom <75mm), and warp tolerance up to 5mm, the ZMV-Z5P handles a wide variety of board formats. Its XY stage, driven by an AC serv, enables orientation accuracy <10µm and moving speed up to 700mm/s. Additional AOI features include anti-static measures, multiple lamp-house rings (RGB LED), multi-program support, remote programming & debugging, centralized SPC reporting, and machine monitoring.

As an essential Inspection Solution, the ZMV-Z5P Automatic Optical Inspection Machine and SMT AOI system help improve yield, reduce rework, and ensure product quality. Whether used at solder paste printing, pre-reflow, post-reflow, or wave soldering inspection stages, this AOI Inspection Machine is a powerful tool for modern SMT lines seeking reliable PCB AOI Tester performance.
 
CATEGORY ITEM SPECIFICATION 
Recognition System Inspection Using multiple algorithms synthetically such as WDM,Color lmage contrast technology, Color vector analysis, similarity, two-
value handling technology OCR Contour analysis, Solder ball inspection and Wave DlP analysis technology and so on.
Camera 5MP Color camera: 20um (15um、10um for option)
Lamp-house 3 Rings RGB LED lamp-house, with special coaxialoptical for option.
lmage Processing Speed 0201 Chip ≤10ms
Per-image Time ≤170ms 
Inspection items Paste Printig Defects Misaligned, overflow, insufficient, pasting open, stain
Compones Defects Missing, misaligned, skewed, tombstone, billboard, overturn, reversed polarity, wrong, damaged
SolderDefects Overflow, insufficient, short solder, stain,false solder
Wave SolderingInspect Overflow, insufficient, short, Excess Solder, solder void
Anti Static Measures Anti static electric outlet, antistatic wreath
MechanismSystem PCB Size   25x25mm~480x330mm,can make bigger size according to cients' demands
PCB Thickness   ±2mm
PCB Warp Tolerance   0.5mm - 5.0mm
Component Clearance   TOP<28/option:55mm; BOT<75mm
Minimum Space Parts   20um:0201Chip,0.4Pitch IC,15um:01005Chip, 0.3Pitch IC
X Y platform Driber AC servo system
Orientation <10um
Moving Speed 700 mm/s
Soft System Operation System Microsoft Windows 10
Controlling&Recognizing Characteristics Automatic call the program & identify the top or bottom side of the PCB,;Support no PCB programming;lntelligencommunication, docking with MES;lntelligent data alert functionrSupport the central centralized database model
Operation Graphical programming, easy to operate, Multiple algorithms can be free combination, Support offline prog ramming 8debugging:Automatically generate SPC reports
Mark Mark Numbers 3marks can be chosen
Recognising Speed 0.5s/pcs
Others Machine Dimensions (LxWxH) 868x1055x1365mm
WEIGHT ~310kg
Power Supply AC220V:10%, single phase 50/60HZ, power consumption 600W
Working Environment Temperature10-40c humidity 30-80% RH

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